Tonnage Tsunami: Can Ports Withstand the Ultra-Large Containership Surge?
What's Going on With Shipping?
October 30, 2025
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What's Going on With Shipping - Maritime Industry Today
Ultra Large Surge
In this episode, Sal Mercogliano — a maritime historian at Campbell University (@campbelledu) and former merchant mariner — discusses the expected surge in Ultra-Large Containerships (those over 18,000 TEUs) and what this means for ports and the supply chain.
#supplychain #shipping #containerships
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Tonnage tsunami: can ports withstand the ULC surge?
https://www.lloydslist.com/LL1155280/...
Martin Stopford, Maritime Economics
https://archive.org/details/maritime-...
The Geography of Transport Systems
https://transportgeography.org/
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Peter Burgess COMMENTARY
Peter Burgess
Transcript
- 0:00
- On this episode of What's Going On with
- Shipping, ultra-large container ships
- are surging into the world's ports. I'm
- your host, Sal Maglaniano. Welcome to
- today's episode. So, back in February of
- 2024, I did this video. Why no ships to
- the United States? This was referring to
- ultra-large container ships, ships
- greater than 16,000
- TEU or 20 foot equivalent units. Most
- containers you see are 40footers, FEUs.
- But the specific issue here was the
- diversion that was happening due to the
- Houthis sending container ships around
- the Cape of Good Hope. And what you see
- here very pronounced in this image is
- how the ultra-large container ships are
- sailing almost exclusively from Asia to
- Europe. And I broke it down in that
- video. However, we have this story that
- just came out from Lloyd's list. Linton
- Nightingale tonnage tsunami. Can ports
- withstand the ULC surge? Ultra-large
- container ships in service are set to
- double within the next 5 years, many
- 1:02
- exceeding 18,000 TEUs. Vessels cascading
- 1:05
- will push an increasing number of
- 1:07
- midsize ships into mediary trades,
- 1:10
- overwhelming the secondary ports, and
- 1:12
- port infrastructure is struggling to
- 1:14
- keep pace with vessel growth. Earth
- 1:16
- theft, train reach, and yard space are
- 1:18
- under strain. I think it's time we go
- 1:20
- back and look at this story and break it
- 1:22
- down. So, if you're new to the channel,
- 1:24
- take a moment, subscribe to the channel,
- 1:25
- and hit the bell so be alerted about new
- 1:27
- videos as they come out. Now, first,
- 1:29
- let's define what we mean by ultra large
- 1:32
- containership. This chart is from Jean
- 1:34
- Paul Rodrigue and his transport
- 1:36
- geography. I'll have the link below so
- 1:38
- you can take a look at it. What Jean
- 1:40
- Paul has looked at here is the evolution
- 1:42
- and growth of container ships. And he
- 1:44
- breaks them down into six kind of
- 1:46
- distinct groups. First, you have the
- 1:49
- very early container ships. These are
- 1:50
- ships carrying several hundred to just a
- 1:52
- few thousand container ships. But by the
- 1:56
- 1980s, we reached a kind of a plateau
- 1:59
- there. This was known as the Panamax
- 2:00
- vessels. These were the ships that were
- 2:02
- the biggest that could go through the
- 2:04
- Panama Canal. Uh initially, it was
- 2:06
- around 3,000 TEU, but through some
- 2:08
- changes of hull form, able to get the
- 2:10
- ships up to about 4500 TEU. Then in the
- 2:14
- late 80s, there was a decision made,
- 2:16
- maybe we just don't go through the
- 2:17
- Panama Canal. And so they build what was
- 2:19
- called the post panamax. And once you go
- 2:21
- post panamax, really the size is the
- 2:24
- limit here. You can go any as big as you
- 2:26
- want. And what we saw was ships jump
- 2:28
- from 6,000 TEU up to 8,500 TEU. Then in
- 2:32
- the early 2000s, Marque started off this
- 2:35
- kind of arms race of containers ship
- 2:38
- construction with the Maris Sclass. And
- 2:42
- what you have is a ship that can carry
- 2:43
- almost 11,000 TEU. Then in the mid2010s
- 2:48
- they unveiled the triple E. These are
- 2:51
- the ultra-large container ships. These
- 2:53
- are over 18,000 TEU. And then by the end
- 2:56
- of the 2010s we got the Megaax 24s.
- 3:00
- These are the ships capable of carrying
- 3:01
- anywhere from 21,000 to 25,000 TEUs.
- 3:06
- Just just absolutely massive. 24
- 3:09
- containers across in 24 bays stacked 25
- 3:13
- high. uh just absolute behemoths. And
- 3:16
- then we actually retrograded a bit to
- 3:18
- what were known as the new or neopanax
- 3:21
- vessels. These were the ships that could
- 3:23
- go through the new lane of the Panama
- 3:25
- Canal opened in 2016. Initially, these
- 3:28
- ships were sized at about 12,500 TU, but
- 3:31
- we've seen ships go through the new lane
- 3:33
- at about 15 and 16,000 TEU. And really,
- 3:38
- we think we've hit the limit. Although,
- 3:40
- I will say there are bigger ships
- 3:42
- planned. The ultra-large container ships
- 3:45
- which are basically 400 meters long are
- 3:48
- restricted by the Suez Canal. Well,
- 3:50
- we're not going through the Suez Canal.
- 3:52
- And there are proposals out there to
- 3:54
- extend the ships 50 to another 100 m.
- 3:57
- That'd be 450 to 500 m long. That means
- 4:01
- may not be 24,000 TEU, but 27 or 31,000
- 4:07
- TEU. So, we're talking about massive
- 4:09
- growth in the size of ships. Now the
- 4:13
- size of ships limits where you can go.
- 4:16
- There are obviously limitations for
- 4:17
- coming into port. You need draft. You
- 4:20
- need, you know, deep water. You need
- 4:22
- aird draft. You got to get under
- 4:23
- bridges. And more importantly, you need
- 4:25
- the cranes and the yard space to be able
- 4:28
- to handle them. Your normal ship toshore
- 4:30
- cranes initially couldn't reach out
- 4:32
- across 24 stacks. So you needed higher
- 4:35
- cranes and longer cranes to do this. And
- 4:38
- ports were racing to this. You know, in
- 4:40
- the leadup to the opening of the Panama
- 4:42
- Canal's new lane in 2016, the Gulf and
- 4:45
- East Coast ports of the United States
- 4:46
- were expanding greatly. Over in Europe,
- 4:49
- they were racing to accommodate these
- 4:51
- ultra-large container ships. And what
- 4:53
- does that mean? Well, let's go to marine
- 4:55
- traffic and take a look. So, I cleaned
- 4:57
- up marine traffic, and what you see here
- 4:59
- are just container ships. These are the
- 5:01
- world's container ships heading out
- 5:03
- there. So, you can see container ships
- 5:04
- going across the Trans-Pacific. They're
- 5:06
- heading pretty south right now because
- 5:08
- of the high weather. They don't go up
- 5:10
- around Alaska right now because of the
- 5:11
- rough weather due to the wintertime. Uh
- 5:13
- they're taking their route heading
- 5:15
- around Australia, New Zealand. They take
- 5:17
- that southern route around Australia.
- 5:19
- They're heading across the the Indian
- 5:21
- Ocean around the Cape of Good Hope.
- 5:23
- They're heading to India. They're
- 5:24
- heading up in the Persian Gulf. They are
- 5:25
- not going into the Red Sea as we see
- 5:27
- here. Uh because of the Houthi, they're
- 5:30
- coming around the Cape of Good Hope,
- 5:31
- heading up into the Mediterranean and up
- 5:33
- into Northern Europe. And then we have
- 5:35
- ships coming on the trans-Pacific route
- 5:37
- here, coming into the Panama Canal,
- 5:40
- heading across the Pacific into Asia,
- 5:43
- either to Chile or that big new mega
- 5:45
- port in Peru, heading into the LA Long
- 5:47
- Beach complex or through the Panama
- 5:50
- Canal to the Gulf and East Coast. Now,
- 5:52
- let's take this and clean this up and
- 5:55
- let's look at those ultra-large
- 5:57
- container ships. So, we set our shipping
- 5:59
- TEU capacity to over 18,000 TEU. And
- 6:04
- what we see here is every ship over
- 6:06
- 18,000 TEU is heading from Europe to
- 6:10
- Asia except for one. There is one ship
- 6:14
- that isn't the MSE Ela heading across
- 6:17
- from Korea, from Busousan, heading over
- 6:19
- to Long Beach. That's it. Every other
- 6:22
- ship is in Asia heading across through
- 6:25
- the Indian Ocean. A couple up here in
- 6:27
- the Persian Gulf heading up in that
- 6:28
- area. Some are in and around the
- 6:30
- Mediterranean. Some up here in Western
- 6:33
- Europe. A couple up here heading up into
- 6:35
- the Baltic as we see. But that's it.
- 6:38
- That's where you see it. And the reason
- 6:40
- is the ultra-large container ships are
- 6:42
- the epitome of efficiency. They are big.
- 6:46
- uh they tend to go from large terminals
- 6:50
- in Asia where they're outloading
- 6:53
- to trans shshipment points in the
- 6:56
- Mediterranean in West Africa and in
- 6:58
- Europe. You offload these 24,000 TU
- 7:01
- ships and then you take them and put
- 7:03
- them into smaller feeder ships or into
- 7:05
- the inland system. The reason they don't
- 7:08
- come to the United States has to do with
- 7:10
- the geography and the nature of the
- 7:12
- cargo coming into the United States.
- 7:15
- back over to marine traffic. We cleared
- 7:17
- out our TEU, so we're getting all
- 7:18
- different types of vessels. So, when you
- 7:20
- come across the Trans-Pacific, the West
- 7:23
- Coast of the United States is different
- 7:25
- than the East and Gulf Coast. You only
- 7:26
- have a few ports on the West Coast.
- 7:28
- You've got the mega complex in LA, Long
- 7:30
- Beach. You've got Oakland, you've got
- 7:32
- Seattle, Tacoma, you got Vancouver, and
- 7:35
- you got Prince Rupert up here in
- 7:36
- Northern Canada. But the key here is LA
- 7:39
- and Long Beach. The vast majority of
- 7:41
- cargo coming to LA and Long Beach. Why
- 7:43
- LA and Long Beach? Well, there's a
- 7:45
- massive population concentration there.
- 7:47
- And then if you want to get into the
- 7:49
- interior of the United States, you want
- 7:50
- to go into LA and Long Beach cuz the
- 7:52
- rail can take the southern route south
- 7:54
- of the Rockies, not worry about the
- 7:56
- incline and get into the transportation
- 8:00
- rail system that is the Midwest, Texas,
- 8:02
- Dallas, uh up into uh St. Louis to
- 8:05
- Chicago to Kansas City and get to that
- 8:08
- population that is spread east of a line
- 8:11
- from Minnesota to Texas. And so when you
- 8:14
- go into LA and Long Beach, you tend to
- 8:17
- offload the vast majority of your cargo.
- 8:19
- Almost anywhere from 50 to 100% of cargo
- 8:23
- is offloaded. When you come to the Gulf
- 8:26
- or East Coast, you go to three or four
- 8:28
- ports. That means you offload anywhere
- 8:30
- from 20 to 40% of your cargo. And so
- 8:33
- what you don't want to do is bring a
- 8:35
- 18,000 TEU ship into LA and it sits
- 8:39
- there for a week. Now, I hear you
- 8:41
- already screaming in the channel. Well,
- 8:43
- the reason it sits there a week is the
- 8:45
- inefficiency of the unions. And if we
- 8:47
- only automated the ports, it wouldn't be
- 8:49
- a problem. No, it's not it. Because the
- 8:52
- problem is this. You could work the LA
- 8:54
- port 24/7. We have automation in LA and
- 8:57
- Long Beach. The problem you have is once
- 9:00
- you put that box on the ground, you've
- 9:02
- got to get into the inland distribution
- 9:04
- system. Well, guess what? truck, rail,
- 9:07
- and warehouses are not running 247. If I
- 9:10
- put that in a back of a tractor trailer
- 9:12
- and I go to a warehouse, it's not going
- 9:13
- to open till six. Doesn't do me any good
- 9:15
- to 247. So, you got to have the whole
- 9:18
- system running 24/7. We learned this
- 9:20
- during the global supply chain crisis.
- 9:22
- The other issue you have is on the east
- 9:24
- and west coast ports
- 9:26
- is if you bring those behemoths in there
- 9:29
- to offload, they're going to overwhelm
- 9:30
- the terminals because the terminals are
- not that big. You're going to put a lot
- of containers on. Plus, a lot of
- shippers, those who ship cargo, would
- rather have smaller ships come in more
- frequently than larger ships coming in
- less frequently. You know, if I have a
- 24,000 TEU ship, I would rather have
- three 8,000 TEU ships come in, you know,
- once a week than one 24,000 come in once
- every 3 weeks. If I if I'm the if I'm
- the the carrier, the the guy who
- operates the ship, yeah, I want to have
- 10:00
- that one ship come in because it's
- efficiency. two less crew, fuel
- efficiency, port charges are less. It's
- just more money for me. But you have to
- give the service that's required, and
- it's one of the reasons we see that.
- Now, Linton notes this in his article.
- Global ports are bracing for a wave of
- ultra-large containers ships that have
- the potential to overwhelm
- infrastructure and supply
- chains. With ports under increasing
- strain at the hands of the industry
- behemoths and supply chain still
- fragile, the industry faces a race
- against time to adapt. another black
- swan event could turn today's congestion
- into tomorrow's crisis. This is 100%
- true because we have seen instances
- where uh a black swan event can cause
- catastrophe evergiven in the Suez. We
- had Dolly in Baltimore. But there are
- some other ones that we've talked about
- on this channel that many people don't
- know. Mask Suraya coming into Savannah
- nearly blocked the channel into
- Savannah. APL Chingda coming out of New
- 11:01
- York nearly blocked the channel in the
- kills going into Staten Island and into
- New Jersey. So, do you want to have
- these large vessels come in and
- potentially block your port? Now, Linton
- provides a series of charts and graphs
- that really convey this in a very
- efficient manner. So, he takes a
- snapshot from 2015 to 2025 looking at
- the third quarter. And if you go back to
- 2015, there's just maybe about 475 ships
- operating in the service. In 2025, it is
- almost 600 ships operating in the
- service. But it's the composition that
- has changed. The vast majority of ships
- in 2015 are ships under 5,000 and those
- between 5 and 10,000. So probably the
- average size we're looking at is a ship
- right around 56,000 TEU in 2015. Fast
- forward to 2025. Well, the almost half
- the ships are under 10,000 TEU. What you
- 12:02
- see is ships between 10 and 15,000.
- Ships between 15 and 18,000 that started
- entering the ch the trade back in 2020
- and then just a really tiny sliver of
- ships just over 18,000 to 21,000 in
- 2025.
- This means that the size of the ships is
- changing. It also means that capacity is
- changing. Go back to 2015, capacity was
- just under 3 million. Today, it's at
- roughly 5 million with most of that
- capacity in the hands of the larger
- ships, ships over 10,000 TEU. If you
- look at the Asia to Europe deployment,
- these are ships that are coming from
- Asia to the Middle East and Indian
- subcontinent and over to Europe. What
- you see here is a change in the makeup
- of that fleet. So the number of ships
- was just over 300 in 2015. It dipped
- going into 2020, but now has grown and
- roughly about 450 ships coming in. But
- 13:03
- again, look at that change. Vast
- majority of the ships were under 15,000
- TEU in 2015. Today, the majority are
- over 15,000 TEU. And when you look at
- capacity, it has increased from just
- under four million TEU to almost 7
- million TEU. And the vast majority of
- that 7 million TEU is in carried in
- ships over 18,000
- TEU. So that means that more ships are
- coming to Europe and those ships are
- bigger and and that to me is
- particularly significant. We're having
- about 5 million TEU capacity coming in
- the Trans-Pacific, about 7 million on
- the Asia to Europe run. So, if you go
- back and look at the chart for Europe,
- notice how the feeder ships less than
- 5,000 TEU are growing starting in 2021.
- That tells me that these big ships are
- coming in. They're offloading in the big
- trans shshipment hubs and then we're
- using smaller ships to kind of hub and
- 14:02
- spoke it out to the smaller areas.
- That's what we see happening. Now that
- does not happen in the United States for
- a couple of reasons. Uh that hub and
- spoke method would have to be done with
- Jones Act ships, ships built in the
- United States that can meet the inner uh
- that can meet the uh uh requirements for
- cababotage. The other reason you don't
- want to see in the United States is no
- one wants to pay port handling charges
- twice in the United States because it's
- expensive to operate in and around the
- United States ports. Now, that may
- change. Again, what we're starting to
- see is more of those ships coming around
- Africa. So, we may start seeing those
- vessels coming in. Plus, if you can set
- up a large port on the east and Gulf
- Coast, Savannah, Charleston, Port of
- Virginia, for example, they can accept
- those. Matter of fact, the Port of
- Virginia is aiming to do that. They want
- to take in these ultra-large container
- ships. And then what they want to do is
- dump them in Virginia and then send the
- stuff into the inland system. That may
- be a way to make it work. The problem is
- 15:00
- the ship is going to be in port for a
- long time and do you have the capacity
- to do that? When you start looking at
- the container ship order book right now,
- look at the number of ships that are on
- order. Vast majority of ships on order
- right now are over 14,000 TEU. Uh you
- have less ships that are being ordered
- smaller than that. So definitely seeing
- that. And more importantly, when you
- look at the uh number of vessels here,
- look at that spike. We're going to see a
- lot of 18,000 plus TEU ships delivered
- starting in 2026, this massive spike in
- 2028. Now, you're not seeing the ships
- that were delivered before that. We had
- a spike in 2023, 2024 with that was that
- orders that were being put in because of
- the supply chain surge. Container ship
- companies were ordering a lot of vessels
- and you tend to order these much larger
- ships earlier, so they're on there. So,
- we're definitely going to see that. But
- that takes us back to Linton's article
- and his conclusion. So Linton goes to
- the guru of shipping, Martin Stoppford.
- 16:01
- Now, I got to say Stopford is a huge I'm
- a huge fan of Stopford. He wrote um uh
- Maritime Economics, which is the Bible
- of shipping. The third edition, the 2007
- edition is out there. You can download
- the PDF. I'll have the link in the show
- notes for you. Uh Martin gave a comment
- to Linton which I am upset about because
- he needs to be writing the fourth
- edition. We need the fourth edition of
- this book. So Martin stop giving
- comments and and and write type get
- there writing. But he does say this. Uh
- he offered a sobering assessment arguing
- their operational inefficiencies
- especially their time spent in port. Uh
- despite their continued order, he
- believes the upward trend vessel size
- has peaked and failed to deliver on its
- promise. Now this happened in tankers.
- We got way big on tankers. We had uh
- very large crude carriers. We had
- ultra-large crude carriers. So from a
- 100,000 dead weight tons to 200,000 dead
- weight tons. We got up to 500,000 dead
- weight tons. They just became
- unproductive. We're kind of seeing that
- 17:00
- in the passenger ship trade right now
- 17:02
- with the growth of passenger ships of,
- 17:04
- you know, from from several hundred to
- 17:06
- several thousand. We're like at 5,000 to
- 17:09
- 7,000 passengers. Are we seeing the same
- 17:11
- thing in container ships? Stopford
- 17:14
- warned that geopolitical shifts too are
- 17:16
- pushing cargo into smaller medium-sized
- 17:18
- ports that lack the infrastructure to
- 17:20
- cope with the surging volumes. He then
- 17:23
- says this, and I I got to say I got a
- 17:25
- little bit of a hesitation with Martin
- 17:26
- saying this quote, 'In other words, you
- 17:28
- do what McKenzie always said you were
- 17:30
- supposed to do with containerization.
- 17:32
- You have some very big distribution
- 17:34
- centers like Rotterdam. You stick all
- 17:36
- the containers from Mexico, Malaysia, or
- 17:38
- whatever it is on a small ship and take
- 17:40
- it to the final destination, which might
- 17:42
- be somewhere like Aberdine or Newcastle
- 17:44
- or anywhere in Northwest Europe. This
- 17:47
- approach, he estimated, could reduce
- 17:48
- carbon emissions by 40 to 60%. Well,
- 17:50
- number one, don't ever listen to
- 17:52
- McKenzie. I mean, I'm sorry, but that's
- 17:54
- a a sure proof disaster right there
- 17:57
- happening there because they're going to
- 17:59
- give you whatever answer they want. But
- 18:00
- I I do have a question about that
- because what he's talking about is is
- the idea of what we're seeing right now,
- these huge trans shipment points. You
- know, the reason Roderdam and Felix
- Stowe and Shanghai and Singapore have
- these huge volume numbers in containers,
- it's because they're trans shipments.
- They they they offload a container and
- then load the container. When you look
- at US ports, you offload into the ports
- and then you go into the interior.
- They're they're egress and ingress
- points. They are not hubs. And that's a
- big difference. He goes on here to say
- he acknowledged that carriers are now
- locked into the ultra-large carrier
- future. What this future looks like will
- depend on how the industry responds to
- the challenge of accommodating larger
- vessels. How successful they become in
- developing more additive port ecosystems
- capable of managing scale. If these
- adjustments fall short, localized
- congestion may become routine as vessel
- cues grow. With supply chains already
- strained, another disruptive event,
- geopolitical, environmental, or
- economic, could swiftly push ports from
- 19:00
- disruption to paralysis. And I I think
- that is true no matter what. Uh whether
- we have ultra-large containers ships or
- not, I think ultra-large containers
- ships just make it more significant. If
- you shut down Felix Stowe, if you shut
- down Alerus, if you shut down Singapore,
- what does that mean? It's going to be a
- massive disruption. This is my fear
- about creating new ultra-large ports in
- places like West Africa, which is
- inherently unstable right now. And the
- United States can accept ultra-large
- containers ships. I think we'll see
- ultra-large containers ships eventually
- come to the United States. Uh, you know,
- the draft the the the the requirements
- are there. The question is, are they
- economically viable? the Newport in Peru
- that the Chinese have developed will be
- an ultra-large container hub that will
- distribute containers out among the
- Americas in that system. I just don't
- think it works in the United States.
- Again, a couple of reasons. Number one,
- the higher port charges in the United
- 20:01
- States because of American labor.
- Second, you would require feeder ships
- to be US flagged uh capable of meeting
- the Jones Act, which can be done, which
- may be an interesting model that this
- new ship building aspect should look at.
- I've actually advocated for that. I
- think we need to build some container
- ships into this market to have this. You
- just need to do something to defay the
- uh the cost to build these ships. Uh but
- the model right now is you're going to
- see these ultraarges stay on the Asia to
- Europe route almost exclusively. But the
- Houthis have demonstrated the
- disruptions are possible. Back in
- February 2024, we talked about it. It is
- as applicable today. I hope you enjoyed
- today's episode. If you did, hey, take a
- moment, subscribe to the channel, and
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- 21:00
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- at times they do drop people who have
- subscribed to the channel. Anyway, I
- hope you enjoyed it. Until our next
- episode, this is S signing
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